Innovate · Novel Process R&D

Your Product Doesn't Fit Standard Equipment. We'll Build the One That Does.

Some products simply can't be made on off-the-shelf machinery. We develop the process, prove it on prototype hardware in our shop, and hand you a documented, repeatable path from recipe to production — before you spend production capital.


Engineer in a protective suit testing a benchtop process rig on a shop bench, tool wall behind

Engagement at a Glance

Typical range
$40K – $150K
Duration
8 – 20 weeks, phased
Structure
Phase-gated: prove, then scale
Deliverables
Documented process, prototype rig, production spec
Where
Our own shop
Ends with
A machine that demonstrates the numbers

An engineer responds within one business day.

What you get

1. Outcomes

A process, not a theory

Structured R&D that ends in documented parameters and a machine that demonstrates them — data you can take to investors and co-packers.

Capital risk, front-loaded small

Prototype and pilot for a fraction of production cost. Kill bad ideas cheap; scale the one that works.

Equipment that's yours alone

First-of-kind machinery designed around your product is a moat competitors can't buy off a shelf.

How it works

2. The Process

Step 1

Break the problem down

We isolate the critical transformation — the one step nobody's solved — and attack that first, before anything else gets designed.

Step 2

Prototype in our shop

Benchtop rigs and pilot equipment in our own shop. Fast iterations, real product, real data, documented run by run.

Step 3

Prove the numbers

Rate, yield, and quality demonstrated on hardware — so the spec for a production machine writes itself and the performance guarantee has evidence behind it.

Step 4

Design for production

The proven process becomes production equipment. Same team, same data, no handoff loss.

Proof

3. Recent Work

Recent: a first-of-kind process that had never been automated — developed and proven across 27 documented test runs in our shop, with cycle time brought from roughly 8 hours down to a measured 4.75, then carried into a $2M production system design with a written performance guarantee.

A ribbon burner firing inside a stainless rotary drum during process trials
In our shop|Process trials on a purpose-built rig — instrumented, run by run
Twin agitator shafts turning product in a process vessel during a trial run
In our shop|A trial run in progress — cheap to change while the process is still a question

Launch Partners at a Glance

Longest client
8 years and counting
Delivered
100+ projects
Largest program
52 identical machines, 4 runs, one OEM
Team
12 people + in-house shop

Related reading: Scaling a novel food product: why process comes before equipment · Co-manufacturer or your own line?

Straight answers

4. Questions We Hear

What if my product is too hard to manufacture?

That's our favorite kind of project. We develop the process first, prove it on prototype hardware in our shop, then build the production machine around what we learned.

We're pre-revenue. Should we even call?

Yes, if you're funded and the hard part is that nobody knows how to make your product yet. That's process development, and it's some of our favorite work. If the product is straightforward and you just need it made, start with a co-manufacturer and come back when the volume justifies your own line.

What do we have at the end?

A documented process, the prototype rig, and a production spec. Rate, yield, and quality are demonstrated on hardware, so the spec for the production machine has evidence behind it.

Do you work outside Colorado?

Yes. We're based in Arvada, in the Denver metro, and build nationwide. Recent work spans Texas, Nebraska, Florida, California, and Illinois, plus a federal production contract shipped from our shop.

Start here

5. Talk to an Engineer About Novel Process R&D

Tell us what you're up against. It takes twenty seconds, and the second step is optional.

  1. You send the short version. Name, company, and one sentence about the problem.
  2. An engineer gets back to you within one business day. If we're not the right fit, we'll say so, and tell you who is.
  3. You get a scoped plan with real numbers before you commit to anything.

Prefer to talk? 720.394.9437 · Mon–Fri, 9 AM – 5 PM MT. Ask for Taylor.

Free consultation

Request a Discovery Call

An engineer responds within one business day. Not a salesperson.

Step 1 of 2 · Twenty seconds
Where you are
The wall you've hit

Nothing is sent until you click. Everything you send goes to a named engineer — never screened, scored out, or sold.

Prefer to talk? 720.394.9437 · Mon–Fri, 9 AM – 5 PM MT. Ask for Taylor.

Ready to Build Production You Can Count On?

Tell us what you're up against. A real engineer will respond within one business day — no pitch, no pressure.

Talk to an Engineer
CallRequest a Call